DLY's Early Breakthrough in Large -Diameter Cold-Rolled Ball Screws

Nov 01, 2025

Tso lus

Hnub tim: 2011. Lub tuam txhab tseem ceeb no tau luam tawm rov qab.

Nyob rau hauv 2011, Zhejiang DLY Automation Manufacturing Co., Ltd. ua tiav txoj kev loj hlob ntawm ib tug Φ80 × 10 hli, 10-metertxias-rolled pob ntsia hlaurau loj- nplai, hnyav- daim ntawv thov kev sib kis.

Qhov project tau sawv cev rau lub sijhawm tseem ceeb hauv DLY txoj kev loj hlob ntawm loj- txoj kab uas hla thiab ultra- ntev pob screws. Nws kuj tau tsim ib feem ntawm lub tuam txhab lub tswv yim dav ntawm kev txhim kho ob qho loj -load kis tau tus mob thiab cov khoom me me cov kab tawm suab.

Cov kev paub dhau los ntawm qhov project tom qab tau txhawb nqa DLY txoj kev txhim kho txuas ntxiv ntawmpob ntsia hlau sib dhos, linear kev taw qhiathiablinear ncejrau cov cuab yeej siv tshuab thiab kev lag luam automation.

DLY Φ80 by 10 millimeter 10-meter cold-rolled ball screw development project

Kev Sib Tw Ua Lag Luam hauv 2011

Ntau tshaj li kaum xyoo dhau los, loj- txoj kab uas hla, hnyav-lub luag haujlwm txias- dov pob screws nyuaj rau kev tsim khoom thiab tsis muaj dav los ntawm cov khoom siv hauv tsev.

Raws li DLY cov ntaub ntawv cov ntaub ntawv los ntawm lub sijhawm ntawd, cov khoom siv loj loj tuaj yeem tuaj yeem raug nqi ze li RMB 100,000 rau ib lub teeb. Tus nqi yuav khoom siab thiab muaj tsawg tsawg tau tsim teeb meem rau cov neeg siv khoom uas xav tau ntev, loj - txoj kab nruab nrab kis tau tus mob.

Tawm tsam keeb kwm yav dhau los no, DLY tau txiav txim siab los pib txoj haujlwm tsim kev ywj pheej es tsis yog txuas ntxiv tso siab rau cov khoom lag luam.

"Yog tias lwm tus tuaj yeem ua tau, Tuam Tshoj tuaj yeem ua nws ib yam nkaus -thiab peb tuaj yeem ua haujlwm kom ua tau zoo dua."

Φ80 × 10 hli, 10-Meter Development Target

Lub hom phiaj ntawm txoj kev loj hlob yog ib tug txias-rolled pob ntsia hlau nrog lub nominal txoj kab uas hla ntawm 80 hli, ib tug 10 hli txhuas thiab ib tug tag nrho ntev ntawm kwv yees li 10 meters.

Cov khoom lag luam ntawm qhov loj me no tsim cov kev sib tw tsim khoom uas txawv ntawm cov neeg koom nrog hauv kev tsim cov pa me me -diameter pob screws. Kev npaj cov khoom siv, kev ncaj, dov stability, kev kho cua sov thiab kev tuav tau ua nyuaj zuj zus raws li txoj kab uas hla thiab ntev nce.

Loj -diameter pob screws yuav siv tau rau hauv cov khoom siv uas yuav tsum tau mus ntev, siab axial load peev los yog tswj kev txav ntawm cov khoom siv tshuab loj. Tej thaj chaw thov muaj xws li:

  • Loj gantry tshuab cuab yeej
  • Heavy lifting thiab hoisting khoom
  • Hydropower rooj vag operating systems
  • Loj forging thiab sib sau cov cuab yeej
  • Shipbuilding thiab hnyav industrial machinery
  • Cable winding thiab winching khoom
  • Lwm qhov ntev - stroke, siab -load kis mechanisms

Kev xaiv cov khoom kawg rau cov ntawv thov no tseem yuav tsum tau ua raws li qhov tseeb axial load, ceev, stroke, lub voj voog lub luag haujlwm, kev teeb tsa, kev nyab xeeb thiab ib puag ncig.

Manufacturing Challenges ntawm Loj Pob Ntsia Hlau

Ua ib qho ultra-ntev, loj-diameter txias- dov pob ntsia hlau xav tau DLY los daws ntau yam kev sib tw thoob plaws hauv kev npaj cov khoom, dov, kho cua sov thiab cov txiv ntoo sib piv.

  • Khoom siv ua haujlwm:Cov hlau xav tau lub zog tsim nyog, sib xws, ceev thiab elongation rau cov txheej txheem dov.
  • Roller txoj kev loj hlob:Cov cuab yeej dov thiab qhov profile tsis sib xws yuav tsum phim cov xov loj geometry.
  • Ultra-ntev blank npaj:Machining thiab tuav ib tug dawb paug kwv yees li 10 meters ntev yuav tsum tau tshwj xeeb txheej txheem tswj.
  • Rolling stability:Roundness, xov tsim thiab kev pheej hmoo ntawm nto tawg yuav tsum tau tswj thaum dov.
  • Thaum tshav kub kub- kho deformation:Shrinkage, residual stress, straightness thiab hardness yuav tsum tau tswj tom qab kev kho cua sov.
  • Sib sib zog nqus raceway tiav:Qhov ntev thiab sib sib zog nqus helical raceway yuav tsum tau customized polishing txoj kev thiab khoom siv.
  • Pob txiv ntoo matching:Yuav tsum tau tsim ib lub pob txiv ntoo thiab cov txheej txheem rov ua dua tshiab rau cov ntsia hlau loj loj.

Ntau tshaj 300 Meters ntawm Kev Sib Tw Rolling

DLY tau sib sau ua ke pab pawg tshawb fawb thiab txhim kho rau qhov project. Pab neeg rov qab kho cov khoom siv, cov menyuam profile, dov tsis, tswj qhov kub thiab txias thiab cov txheej txheem tom ntej.

Thaum lub sij hawm kev loj hlob, ntau tshaj 300 meters ntawm cov khoom siv rau kev sim dov. Lub phiaj xwm xav tau tshaj li 90 hnub ntawm kev txhim kho hnyav thiab kev sim ua ntej pab pawg ua tiav qhov xav tau xov tsim thiab txheej txheem kev ruaj ntseg.

Txhua qhov kev sim tau pab pawg txheeb xyuas cov teeb meem cuam tshuam nrog qhov xwm txheej ntawm qhov chaw, qhov sib xws ntawm qhov sib xws, deformation thiab sib txuam ntawm cov ntsia hlau ncej thiab pob txiv ntoo. Cov txiaj ntsig tau raug siv los kho qhov kev hloov pauv tom ntej ntawm kev ua haujlwm.

Xya qhov tseem ceeb thev naus laus zis tsim thaum lub sijhawm ua haujlwm

Cov txheej txheem kev txhim kho tau tsom mus rau xya qhov kev sib raug zoo ntawm kev tsim khoom siv thev naus laus zis:

  1. Kev xaiv thiab kev sim siab - lub zog steel
  2. Roller tsim thiab dov - parameter optimization
  3. Machining thiab tuav ntawm ultra{0}}ntev dawb paug
  4. Txias- dov txheej txheem optimization thiab tswj kub
  5. Kev kho cua sov, kev tswj qhov shrinkage thiab seem - tswj kev ntxhov siab
  6. Sib sib zog nqus- xov polishing nrog cov cuab yeej kho
  7. Kev txhim kho ntawm qhov sib txuam pob txiv ntoo thiab recirculation mechanism

Cov thev naus laus zis no tsis tuaj yeem hais txog nws tus kheej. Cov kev hloov pauv rau cov khoom siv lossis cov khoom siv dov kuj tseem cuam tshuam rau cov cua sov- kev kho deformation, kev sib tw ua tiav thiab qhov kawg ntawm kev sib tw ntawm cov txiv ntoo pob.

Sau cov txiaj ntsig ntawm Txoj Haujlwm Kev Txhim Kho

Raws li DLY cov ntaub ntawv tseem ceeb, qhov ua tiav Φ80 × 10 mm, 10-meter txias-dov pob ntsia hlau ua tiav cov txiaj ntsig ntsuas hauv qab no:

Nominal txoj kab uas hla Φ80 hli
Coj 10 mm
Zuag qhia tag nrho ntev Kwv yees li 10 m
Cov ntaub ntawv raug T7 qib
Sau hardness HRC 61.5
Sau deg roughness 0.07m r ib
Kev sim dov Ntau tshaj 300 m
Lub sijhawm txhim kho Ntau tshaj 90 hnub

Thawj qhov kev sib dhos ua tiav tau siv tom qab siv hauv daim ntawv thov kev ua haujlwm. Raws li cov lus tawm tswv yim sau los ntawm DLY thaum lub sijhawm, lub pob ntsia hlau ua haujlwm tsis tu ncua raws li kev ua haujlwm tau zoo.

Los ntawm kev txhim kho mus rau Industrial Application

Tom qab ua tiav ntawm qhov project, loj- nplai txias- dov pob screws tau siv rau ntau hom khoom siv, suav nrog:

  • Loj gantry tshuab cuab yeej
  • Industrial automation systems
  • Hydropower rooj vag thiab hoisting devices
  • Shipbuilding thiab hnyav machinery
  • Cable winding thiab winching khoom

Cov lus qhia sau los ntawm DLY los ntawm cov haujlwm tsim nyog tau qhia txog kev txhim kho hauv kev pabcuam lub neej, pib lub zog, kev ua haujlwm ruaj khov thiab kev sib kis tau zoo piv nrog cov kev daws teeb meem yav dhau los.

Cov txiaj ntsig no tau tshwj xeeb rau cov cuab yeej siv thiab kev ua haujlwm. Qhov tseeb pob ntsia hlau kev ua tau zoo nyob ntawm kev thauj khoom, kev sib dhos, lubrication, mounting, ceev, lub voj voog lub luag haujlwm thiab ib puag ncig.

Cold Rolling thiab Long Ball Screw Manufacturing

Txias dov ua rau lub pob raceway los ntawm kev tswj cov yas deformation es tsis yog tshem cov khoom los ntawm xov sib tsoo. Cov txheej txheem tuaj yeem muab cov khoom tsim tau zoo thiab cov khoom siv tau zoo- cov yam ntxwv ntws thaum cov khoom siv, cov cuab yeej siv thiab cov txheej txheem tsis raug tswj tau zoo.

Txawm li cas los xij, txias- dov thiab hauv av pob ntsia hlau ua haujlwm sib txawv, tus nqi thiab cov ntawv thov. Txias dov tsis tuaj yeem lav lub neej ntev dua lossis muaj zog dua nyob rau hauv txhua daim ntawv thov, thiab ua rau ultra-ntev txias- dov ntsia hlau tseem txwv los ntawm cov khoom muaj, cov cuab yeej muaj peev xwm, kev kho cua sov thiab kev tswj ncaj nraim.

Yog li ntawd, txoj kev tsim khoom tsim nyog yuav tsum raug xaiv raws li qhov yuav tsum tau muaj qib raug, thauj khoom, nrawm, mob stroke, nruj, kev pabcuam lub neej thiab kev siv nyiaj txiag.

Saib rov qab Ntau tshaj ib xyoo caum tom qab

Txoj haujlwm xyoo 2011 tau pom tias lub tuam txhab tsim khoom ntiag tug tuaj yeem hais txog qhov kev xav tau nyuaj los ntawm kev sim rov ua dua, kev txhim kho txheej txheem thiab kev sib raug zoo ntawm nws cov neeg ua haujlwm.

Rau DLY, qhov tseem ceeb ntawm qhov project txuas ntxiv dhau ib lub pob ntsia hlau loj. Kev ua haujlwm tau ntxiv dag zog rau lub tuam txhab kev paub txog kev siv tshuab dov, cua sov- tswj kev kho mob, ultra- kev ua haujlwm ntev thiab kev txhim kho pob txiv ntoo.

"Ua siab tawv, tuav cov kev sib tw thiab tsis txhob daws."

Ntau tshaj li kaum xyoo tom qab, qhov tseem ceeb no tseem sawv cev rau DLY txoj hauv kev rau kev txhim kho kev lag luam: txheeb xyuas qhov teeb meem, sim cov txheej txheem, txhim kho cov ntsiab lus thiab tig qhov kev xav tau nyuaj rau hauv cov khoom lag luam.

Kev txhim kho txuas ntxiv ntawm DLY

Txij li thaum ua tiav ntawm qhov loj -inch txias-rolled pob ntsia hlau qhov project, DLY tau txuas ntxiv txhim kho nws cov peev xwm tsim khoom hauv ntau qhov chaw:

  • Siab- thauj khoom thiab ntev- txhuas pob ntsia hlau
  • Ntev linear guideways thiab linear shafts
  • Precision kis tau tus mob Cheebtsam rau industrial automation
  • Ntau npaum thiab tswj cov txheej txheem tsim khoom

Founded hauv 2005, Zhejiang DLY Automation Manufacturing Co., Ltd. manufactures pob screws, linear guideways, linear shafts thiab lwm yam linear motion Cheebtsam rau tshuab cuab yeej thiab industrial automation.

Cov neeg siv khoom xav tau qhov loj - txoj kab uas hla, ntev - stroke lossis customized pob ntsia hlau tuaj yeem muab cov duab kos, qhov ntev, qhov hnyav, qhov nrawm, cov ntsiab lus ntawm kev teeb tsa thiab kev ua haujlwm rau kev tshuaj xyuas.

Hu rau DLY

Email:export@dlybearing.com

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