Daim ntawv qhia ua tiav cov kab ntawv muaj xws li cov tsheb ciav hlau profiled, ib lossis ntau qhov kev taw qhia blocks, dov cov ntsiab lus, rov qab cov khoom thiab cov ntsaws ruaj ruaj. Nws kev khiav hauj lwm raug tsis yog nyob ntawm ib kauj ruam machining. Cov khoom siv, kev kho cua sov, kev sib tw geometry, kev siv - nto sib tsoo thiab thaiv kev sib dhos yuav tsum tau tswj hwm raws li ib feem ntawm ib qho kev tsim khoom.
Txawm hais tias cov cuab yeej tshwj xeeb thiab cov txheej txheem sib txawv raws li cov kab ntawv qhia kab, qhov loj thiab qhov tseeb qib, cov theem hauv qab no piav qhia seb qhov profiled linear guide rails thiab blocks feem ntau yog tsim.
1. Kev xaiv steel thiab kev npaj profile
Cov ntawv qhia kab thiab cov blocks xav tau steel nrog lub zog tsim nyog, hardenability thiab dimension stability. DLY linear guide rails yog tsim los ntawm S55C steel, muab lub hauv paus tsim nyog rau kev kho cua sov tom qab thiab kev sib tsoo precision.
Txoj kev tsheb ciav hlau pib raws li cov hlau tsis muaj profiled nrog txaus machining nyiaj pub dawb. Ua ntej kev ua tiav, qhov khoob yog kuaj xyuas nws tus ntoo khaub lig- ntu ntu, qhov chaw thiab qhov ncaj. Cov khoom tsis xws luag lossis deformation ntau dhau ntawm theem no tuaj yeem cuam tshuam rau txhua qhov haujlwm tom ntej.
2. Preliminary Machining ntawm Rail
Txoj kev tsheb ciav hlau tsis pub dhau mus ua ntej machining los tsim nws cov qauv yooj yim thiab siv qhov chaw. Mounting qhov yog tsim raws li qhov yuav tsum tau lub qhov pitch, rail loj thiab installation tsim. Qhov kawg thiab qhov npoo kuj tau ua tiav kom tshem tawm cov burrs uas tuaj yeem cuam tshuam nrog kev sib dhos.
Kev tsim nyog machining nyiaj yuav tsum nyob twj ywm rau ntawm txoj kev sib tw thiab siv qhov chaw vim tias lawv qhov geometry zaum kawg yuav raug tsim thaum lub sij hawm sib tsoo tom qab kev kho cua sov.
3. Kev kho cua sov thiab kev tswj xyuas hardness
Txoj kev tsheb ciav hlau yuav tsum tiv thaiv rov qab sib cuag los ntawm cov khoom lossis cov menyuam. Tswj kev kho cua sov ua kom lub ntsej muag hardness thiab hnav tsis kam thaum tswj cov khoom tsim nyog hauv cov tsheb ciav hlau.
DLY linear guide rails yog hardened rau kwv yees li HRC 58-62. Thaum tshav kub kub- kev kho tsis tau yuav tsum tau tswj vim qhov tsis sib xws hardness lossis deformation ntau dhau tuaj yeem ua rau kev sib tsoo nyuaj dua thiab txo qhov sib xws ntawm cov tsheb ciav hlau tiav.
Tom qab kev kho cua sov, cov tsheb ciav hlau raug tshuaj xyuas thiab kho raws li qhov tsim nyog ua ntej nkag mus rau theem kev sib tsoo precision.
4. Precision sib tsoo ntawm peb qhov tseem ceeb nto
Kev sib tsoo yog ib theem tseem ceeb tshaj plaws hauv cov ntawv qhia kev tsim tawm. Cov raceways txiav txim siab yuav ua li cas cov ntsiab lus dov hu rau lub tsheb ciav hlau, thaum lub hauv qab thiab sab siv qhov chaw txiav txim siab seb txoj kev tsheb ciav hlau nyob ntawm lub tshuab hauv paus.
DLY siv peb -sab sib tsoo kab uas muaj peev xwm ua cov kab qhia kev sib tw mus txog 4 meters ntev. Sib tsoo cov raceways thiab mounting reference nto nyob rau hauv kev tswj tej yam kev mob pab tswj kom muaj kev sib raug zoo ntawm kev khiav, parallelism thiab installation references.
Kev sib tsoo- lub log, tus nqi pub, qhov txias, thermal stability thiab kev txhawb nqa kev tsheb nqaj hlau yuav tsum tau tswj xyuas kom zoo. Ib txoj kev tsheb ciav hlau tuaj yeem pom qhov muag du thaum tseem ua tsis tau raws li qhov yuav tsum tau muaj qhov tseeb ntawm geometric, yog li qhov pom ntawm qhov chaw ib leeg tsis tuaj yeem txiav txim siab cov khoom zoo.
5. Kev tsim cov Linear Guide Block
Cov ntawv qhia thaiv ua raws cov txheej txheem machining cais. Nws lub cev yog machined los tsim cov mounting nto, threaded qhov, raceway chaw thiab qhov chaw uas yuav tsum tau rau lub dov -element rov qab system.
Tom qab kev kho cua sov, cov block raceways thiab installation siv cov chaw yog precision av. Lawv cov geometry yuav tsum sib haum nrog cov tsheb ciav hlau raceways vim hais tias cov tsheb ciav hlau, thaiv thiab dov cov ntsiab lus ua ke ua cov load- nqa kev sib cuag.
Cov kaus mom kawg, cov ntawv xa rov qab, cov ntsaws ruaj ruaj thiab lubrication Cheebtsam yog tom qab ntawd haum rau qhov thaiv. Txhua yam yuav tsum tau sib sau ua ke hauv txoj haujlwm kom raug kom cov khoom lossis cov menyuam tuaj yeem ncig tsis tu ncua yam tsis muaj kev cuam tshuam.
6. Rolling-Txoj kev xaiv thiab thaiv kev sib dhos
Cov pob los yog cov chais raug xaiv raws li cov lus qhia series, qhov loj me thiab xav tau preload lossis tshem tawm. Qhov sib txawv me me hauv dov- lub ntsiab txoj kab uas hla tuaj yeem cuam tshuam kev khiav hauj lwm, rigidity thiab haum ntawm txoj kev tsheb ciav hlau thiab thaiv.
Thaum lub sij hawm sib dhos, cov ntsiab lus dov yog loaded rau hauv lub voj voog thiab lub thaiv yog haum rau txoj kev tsheb ciav hlau siv cov cuab yeej sib dhos tsim nyog. Lub thaiv yog tom qab ntawd txav mus rau ntawm txoj kev tsheb ciav hlau txhawm rau txheeb xyuas cov kev ua haujlwm du thiab txheeb xyuas qhov txawv txav los yog suab nrov.
7. Kev tshuaj xyuas qhov tseeb thiab kev ua haujlwm
Ua tiav cov lus qhia linear xav tau ntau tshaj qhov ntsuas qhov ntsuas qhov yooj yim. Nyob ntawm cov khoom lag luam thiab qib raug, kev tshuaj xyuas yuav suav nrog txoj kev ncaj nraim, mounting - qhov chaw, siv - qhov ntev, khiav parallelism, thaiv qhov siab, lateral dimensions thiab kev txav mus los.
DLY siv cov kab ntawv qhia tshwj xeeb thaiv cov cuab yeej tshuaj xyuas los ntsuas qhov tseem ceeb ntawm qhov ntev thiab kev khiav haujlwm. Kev soj ntsuam cov ntaub ntawv pab txiav txim seb qhov kev tsheb ciav hlau thiab thaiv puas ua tau raws li qhov yuav tsum tau ua kom raug ua ntej xa khoom.
Rau kev sib hloov cov kab qhia kev sib hloov, kev tsheb ciav hlau thiab thaiv qhov ntev yuav tsum nyob twj ywm nyob rau hauv kev tswj kom tolerances kom cov khoom sib cais tuaj yeem ua ke kom raug. Tsis yog- cov rooj sib tham sib hloov tau tuaj yeem raug muab sib dhos thiab tshuaj xyuas raws li cov txheej txheem tiav.
8. Kev ntxuav, lubrication thiab tiv thaiv ntim
Tom qab kev tshuaj xyuas, cov tsheb ciav hlau thiab thaiv tau raug ntxuav kom tshem tawm cov khoom seem thiab lwm yam kab mob. Lub thaiv tau txais cov lubrication tsim nyog, thaum cov hlau raug tiv thaiv corrosion.
Kev tiv thaiv kev ntim khoom yog qhov tseem ceeb tshwj xeeb rau cov tsheb ciav hlau ntev vim tias muaj kev cuam tshuam, ya raws lossis kev txhawb nqa tsis txaus thaum thauj tuaj yeem cuam tshuam rau cov khoom ua ntej kev teeb tsa. Blocks yuav tsum nyob twj ywm rau ntawm txoj kev tsheb ciav hlau los yog ntawm txoj kev tsheb ciav hlau uas tsim nyog los tiv thaiv cov khoom dov los ntawm kev poob.
Cov txheej txheem tswj xyuas qhov ua tiav tiav
Linear qhia zoo yog tsim los ntawm kev ua tiav cov txheej txheem ntau lawm es tsis yog los ntawm kev soj ntsuam zaum kawg nkaus xwb. Cov khoom siv ruaj khov, tswj kev kho cua sov, kev sib tsoo kom raug, raug thaiv kev sib dhos thiab kev soj ntsuam xyuas tag nrho ua rau muaj peev xwm thauj khoom, rigidity, khiav smoothness thiab kev pab cuam lub neej.
DLY muab ntau yamlinear guideway seriesrau cov cuab yeej siv tshuab, cov cuab yeej siv automation thiab cov tshuab ua haujlwm. Cov txheej txheem sib txawv ntawm cov pob thiab cov menyuam muaj nyob rau raws li kev thauj khoom, rigidity, qhov chaw teeb tsa thiab qhov raug.
caislinear qhia blockskuj tuaj yeem muab tau thaum cov koob, qhov loj me, thaiv hom, qib raug thiab cov kev xav tau ua ntej tau lees paub.
Xav tau ib daim ntawv qhia linear rau lub tshuab tshiab lossis hloov qhov project?
Xa DLY qhov loj me, qhov ntev, thaiv hom, kom muaj nuj nqis, qib raug, preload yuav tsum tau thiab cov ntaub ntawv thov rau cov qauv kev pom zoo.
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